by Bohuslav Bobrik Bohuslav Bobrik
APPLICATION NOTE
Wastewater treatment plant aerial view

Wastewater Treatment Plant Flow Measurement

Problem

A company in Turkey operates several wastewater treatment facilities in the Istanbul district, mainly using open-channel flow meters at the inlet and outlet. At one facility, flow readings between inlet and outlet were unbalanced by up to 30% — a discrepancy that shouldn’t occur under normal operation. After the open-channel inlet, the pipe runs underground with very limited access for flow measurement, with the only viable access point being the valve room. Most flow meter vendors could not offer a solution, and the wastewater also contained up to 2% solid content by volume.

PipeCarbon steel, diameter 2200 mm (88 in), thickness 12 mm (~½ in)
MediumWaste water, temperature 10 to 20°C (50 to 68°F)
Velocity0 to 2.3 m/s (0 to 7.55 ft/s)

Application

AquaTrans AT600 clamp-on flow meter measures wastewater intake on a large pipe with very tight available space, providing a non-intrusive solution where traditional flow meters could not be installed.

Panametrics

Benefits:

  • Reliable measurement despite tight installation space
  • Handles wastewater with up to 2% solid content
  • Non-intrusive clamp-on installation, no process shutdown
AquaTrans AT600 ultrasonic flow meter

Solution

The Panametrics partner proposed testing the AT600 clamp-on flow meter for this application, despite the short downstream piping run. The meter was installed in a single traverse configuration, as there wasn’t enough available length for a dual-traverse setup. The customer tested the meter for a full month to properly evaluate its performance, and the results matched expectations. As a public company, the customer had to run a formal tender process — two other companies attempted flow measurement at the same location but could not achieve stable readings, with some showing severe fluctuations. As a result, the customer selected the Panametrics AT600 clamp-on flow meter as the reliable solution for this challenging wastewater application.

AT600 sensor installation on pipe
AT600 sensor installation close-up detail

Ultrasonic liquid flow meter Panametrics AquaTrans AT600

Datasheet (PDF) AquaTrans AT600

Source: Panametrics Application Note (panametrics.com) — © Panametrics LLC. Localized and adapted by INTECH CONTROL, official Panametrics representative in the Slovak Republic and Hungary.