by Bohuslav Bobrik Bohuslav Bobrik

Assessing Fire Pump Efficiency and Performance

APPLICATION NOTE
Fire pump room

Assessing Fire Pump Efficiency and Performance

Problem

An electricity and water utility in the Middle East operates 400 substations across four regional zones. To monitor fire pump performance and efficiency against specification, the utility relied on variable-area (VA) and Venturi flow meters installed on the fire pump lines. Readings from the VA meters were unstable, and the accuracy of both meter types was in question. The utility needed an alternative measurement solution that would resolve these issues without costly mechanical modifications to the piping.

Application

MediumRaw water
Pipe sizesVarious
TemperatureAmbient
Panametrics

Benefits:

  • More stable and accurate readings than the utility’s existing permanent meters
  • Clearer picture of fire pump performance — critical for safety
  • Positive results led the customer to order three additional units to equip all four zones
TransPort PT900 clamp-on installation

Solution

Panametrics’ local channel partner ran an on-site demonstration of the portable TransPort PT900 clamp-on flow meter at all four substations, showcasing its accuracy, performance, and ease of use compared with the existing meters. Convinced by the results, the customer purchased a unit in August 2018. It has since been used across multiple substations, consistently matching measured flow with the pumps’ theoretical capacity.

Pump performance curve

Comparing the pump curve with the system curve helped confirm the fire pumps were performing to specification.

Clamp-on transducer installation
Fire pump room detail

Portable ultrasonic liquid flow meter Panametrics TransPort PT900

Datasheet (PDF) TransPort PT900

Source: Panametrics Application Note (panametrics.com) — © Panametrics LLC. Localized and adapted by INTECH CONTROL, official Panametrics representative in the Slovak Republic and Hungary.

by Bohuslav Bobrik Bohuslav Bobrik

Wastewater Treatment Plant Flow Measurement

APPLICATION NOTE
Wastewater treatment plant aerial view

Wastewater Treatment Plant Flow Measurement

Problem

A company in Turkey operates several wastewater treatment facilities in the Istanbul district, mainly using open-channel flow meters at the inlet and outlet. At one facility, flow readings between inlet and outlet were unbalanced by up to 30% — a discrepancy that shouldn’t occur under normal operation. After the open-channel inlet, the pipe runs underground with very limited access for flow measurement, with the only viable access point being the valve room. Most flow meter vendors could not offer a solution, and the wastewater also contained up to 2% solid content by volume.

PipeCarbon steel, diameter 2200 mm (88 in), thickness 12 mm (~½ in)
MediumWaste water, temperature 10 to 20°C (50 to 68°F)
Velocity0 to 2.3 m/s (0 to 7.55 ft/s)

Application

AquaTrans AT600 clamp-on flow meter measures wastewater intake on a large pipe with very tight available space, providing a non-intrusive solution where traditional flow meters could not be installed.

Panametrics

Benefits:

  • Reliable measurement despite tight installation space
  • Handles wastewater with up to 2% solid content
  • Non-intrusive clamp-on installation, no process shutdown
AquaTrans AT600 ultrasonic flow meter

Solution

The Panametrics partner proposed testing the AT600 clamp-on flow meter for this application, despite the short downstream piping run. The meter was installed in a single traverse configuration, as there wasn’t enough available length for a dual-traverse setup. The customer tested the meter for a full month to properly evaluate its performance, and the results matched expectations. As a public company, the customer had to run a formal tender process — two other companies attempted flow measurement at the same location but could not achieve stable readings, with some showing severe fluctuations. As a result, the customer selected the Panametrics AT600 clamp-on flow meter as the reliable solution for this challenging wastewater application.

AT600 sensor installation on pipe
AT600 sensor installation close-up detail

Ultrasonic liquid flow meter Panametrics AquaTrans AT600

Datasheet (PDF) AquaTrans AT600

Source: Panametrics Application Note (panametrics.com) — © Panametrics LLC. Localized and adapted by INTECH CONTROL, official Panametrics representative in the Slovak Republic and Hungary.

by Bohuslav Bobrik Bohuslav Bobrik

Biogas Measurement from Wastewater to Power Plant

APPLICATION NOTE
Biogas digesters at wastewater treatment facility

Biogas Measurement from Wastewater to Power Plant

Summary

A Stockholm-based water treatment company generates biogas from its wastewater facility and supplies it to Scandinavian Biogas for energy production. To accurately bill the energy company for the gas delivered, the water company’s project contractor needed a metering solution engineered specifically for this low-pressure, ambient-temperature biogas application.

Application

Biogas from the digester is a mixture of methane and carbon dioxide and is handled at very low pressure and ambient temperature.

BiogasCH₄ 58% to 70% + CO₂: 42% to 30%, traces of N₂ and H₂S < 500ppm
Flowrate400 to 5,000 Nm³/h
Pressurefrom 15 mbarg to 30 mbarg (0.22 psig to 0.44 psig)
Temperature0°C to 37°C (32°F to 99°F)
PipeDN300 (12″) PN10 EN 1.4404 (SS316)
Panametrics

Benefits:

  • Accurate and reliable measurement
  • Ability to measure at very low pressure
  • Absence of pressure drop
Wastewater biogas facility overview

Challenge

Due to the technical challenges ultrasonic technology was selected. To get accurate readings they needed to find a compromise between meter velocity and pressure drop. Our partner’s technical advice was taken into consideration and they went for a DN300 line (12″).

Solution

We supplied our gas flow meter with our T5 transducers mounted on a flowcell with air calibration. That’s a set up that has good records for low pressure application like what we see on flare lines. With this in place, Stockholm water company can now bill accurately Scandinavian Biogas Company and maximize the energy transfer thanks to the absence of pressure drop.

Gas flow meter installation on biogas pipeline

Ultrasonic gas flow meter Panametrics DigitalFlow GC868

Datasheet (PDF) DigitalFlow GC868

Source: Panametrics Application Note (panametrics.com) — © Panametrics LLC. Localized and adapted by INTECH CONTROL, official Panametrics representative in the Slovak Republic and Hungary.